MARKETS - MEDICAL
Support without the Weight.
MARKETS - MEDICAL
Support without the Weight.
Composite Materials in Medical Applications
Our composite materials are used in the manufacturing of podiatry, orthopedic braces, and insoles. These devices can be used to treat a wide range of conditions, including injuries, deformities, and chronic conditions such as arthritis. The use of our composite materials has led to the development of products that are able to provide optimal support and function for users, while also being durable and long-lasting.
The advantages of Toray CFRT® composites in podiatry, orthopedic braces, and insoles: perfect fit and lightweight
One of the main advantages of using composite materials in podiatry, orthopedic braces, and insoles is their ability to be customized to the specific needs of the user. Composite materials can be molded and shaped to create devices that fit the individual's body perfectly, providing optimal support and function. These materials are also lightweight, which is important for devices that need to be worn for long periods of time.
In addition to their customization and lightweight properties, composite materials are also durable and resistant to wear and tear. This is important for devices that are used on a daily basis and need to be able to withstand the stresses of use. Composite materials are also resistant to corrosion, which is important for devices that may be exposed to moisture or other harsh environments.
Features of our composite materials for podiatry, orthopedic braces, and insoles
Toray is always investing in product development for the orthotics and prosthetics market in order to stay on the cutting edge of product development. Our materials have the following properties:
Lightweight
Toray CFRT® materials outperform chopped fibre reinforced or non-reinforced injection moulded materials in terms of performance and weight. They give increased stability and support while remaining lightweight and thin enough to reduce athlete strain and tension.
Resilient
Toray CFRT® composite materials' resilience (spring or responsiveness) effect assures they return to their original shape after millions of cycles, decreasing foot strain and damage while increasing performance with spring in each step.
Design Freedom
We know you need flexibility in a product to meet your design specifications. The Toray AmberTool® family of tooling prepregs offers Tgs from 162°C to 213°C, out life up to 30 days, and cure from as low as 40°C, offering you significant design freedom.
Recyclable
Toray Cetex® thermoplastic composites are not only storable at room temperature, they are re-formable and recyclable, making them an ideal choice for aerostructures programs that have a longer life-cycle requirement to minimize environmental impact.
Product Formats
Continually investing in product development, we have a portfolio of thermoplastic materials that have been developed specifically for use within orthotics and prosthetics applications.
Toray CFRT Thermoplastic Laminates
Toray laminates are offered in a variety of colors and patterns to match your design and strength/cost requirements.
Toray CFRT Thermoplastic UD Tape
Toray uni-directional (UD) thermoplastic tapes provide the lightest weight and highest strengths available in composite technology. UD tapes are combined into easy-to-use laminates, providing rigidity, support, and comfort while enhancing performance.
Case study: OrthoGolfer Elite®
OrthoGolfer Elite® is the first over-the-counter golf “orthotic” specifically designed to aid players in correcting their stance and perfecting their golf swings: allowing golfers to swing smoother, drive further, and reduce slices.
Toray PMC’s materials were selected for this application to achieve a lightweight, thin profile.
Do you need help? Contact us!
Are you looking for a composite laminate solution for athletic footwear? Please don't hesitate to contact us! You can reach us by email, by phone or connect with us on LinkedIn. We would love to hear from you.